Drone Flare Stack Inspection Services
Thermal Drone Flare Stack Inpections - Radiometric, Accurate, and Safe
Drone Flare Stack Inspection Services
When it comes to flare stack inspections, time, safety, and accuracy matter. At Recon Aerial, we specialize in Thermal Drone Flare Stack Inspection Services that deliver fast, high-resolution results without shutting down operations. Our team has completed hundreds of missions across oil & gas, petrochemical, and power generation industries—three of the highest-demand sectors for flare stack assessments.
Using cutting-edge thermal and visual imaging, we help you spot defects early, reduce downtime, and improve maintenance planning—all without putting personnel at risk. Our drone inspections are a fraction of the cost of traditional scaffolding or rope access, and they’re done in hours, not days.
Common pain points and our solutions:
Shutdowns costing millions?
We inspect while your stack remains operational.Safety risks with rope access?
Drones eliminate the need for workers at height.Low visibility or missed defects?
Our high-res cameras and thermal sensors catch everything.Long lead times?
We respond quickly and deliver results fast.
Whether you’re monitoring flare tip integrity, checking for corrosion, or scheduling routine inspections, our Thermal Drone Flare Stack Inspections provide unmatched quality, responsiveness, and value for money.
Stop relying on outdated methods. Let Recon Aerial help you reduce costs, increase safety, and make better maintenance decisions—faster.
Book your inspection today and get the data you need without the downtime.
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+ UAV flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
Why are Drone Flare Stack Inspections Important?
Safety, Regulatory Compliance, Environmental Responsibility and Maintenance
When it comes to Drone Flare Stack Inspection Services, safety, speed, and accuracy are everything—and that’s exactly what we deliver. At Recon Aerial, we make inspections simple, safe, and budget-friendly with drone technology that gets up close without shutting things down.
We know that flare stacks are high-risk, high-heat, and high-priority. That’s why our drone inspections are fast, non-intrusive, and deliver high-resolution visual and thermal data—so you get the information you need, when you need it.
Here’s how we bring real value to your operation:
Safety First: We help spot corrosion, structural damage, or leaks—without sending anyone up there. That means less risk, fewer shutdowns, and more peace of mind.
Regulatory Compliance: We know what regulators expect. Our inspections help you stay compliant with ASME STS-1 and emissions standards—so you avoid fines and stay on track.
Environmental Responsibility: Detect inefficiencies like incomplete combustion or excessive flaring to reduce emissions and improve performance.
Equipment Health Checks: Our detailed inspections keep your ignition systems and flame detectors in top shape—avoiding breakdowns and costly downtime.
Preventive Maintenance: Spot problems early. Clean, fix, and replace components before they become major issues.
Our most in-demand Flare Stack Inspection Services?
Thermal Imaging Inspections to detect hot spots and gas leaks.
Structural Integrity Assessments to evaluate wear, corrosion, and misalignments.
Live Operational Inspections to monitor flare tips and emissions without pausing operations.
Whether you’re in oil & gas, petrochemicals, or power generation, we’re here to help you get the job done right—quickly, safely, and affordably.
Let’s keep your stacks standing strong. Reach out today for expert Flare Stack Inspection Services that deliver results.
Drone flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
What is a Flare Stack?
Getting it Done Right!
A flare stack, also known as a flare tower, is a tall vertical structure used in industrial facilities, such as refineries, chemical plants, and oil and gas production sites. It is designed to safely burn off excess flammable gases that cannot be efficiently processed or stored.
A typical flare stack consists of a tall vertical pipe with multiple burners at the top. The excess gases are directed to the flare stack through a network of pipes and are ignited at the burners. The gases burn with a flame at the top of the stack, visible as a bright flame. Flare stacks are designed to withstand high temperatures and to ensure the safe combustion of the gases.
RPAS flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
UAV flare stack inspections minimize downtime by enabling fast, safe, and non-intrusive assessments during live operations. Drones capture high-quality thermal and visual data, eliminating the need for shutdowns, scaffolding, or cranes. This approach enhances safety, reduces inspection costs, and supports preventative maintenance for oil, gas, and industrial facilities.
Thermal Flare Stack Inspections by Drone
What are the Flare Stack Inspection Deliverables?
Looking for insights from your flare stack inspection? Download our sample Drone Flare Stack Inspection Services report created using DJI-based thermal data. These reports use radiometric JPG images to show heat distribution, spot anomalies, and highlight potential problem areas—fast.
Radiometric images aren’t just pictures—they capture actual temperature data. That means you can detect heat loss, identify hot spots, and assess structural integrity with real, measurable results.
Our Drone Flare Stack Inspection Services combine thermal imaging with high-res visuals, giving you the data you need to plan maintenance, improve safety, and reduce costly downtime—all without shutting down your operations.
Get in touch to recieve a sample report and see how smart, safe, and efficient drone inspections can be.
Getting Results - Why Use Drones to Conduct Flare Stack Inspections?
SAFETY & ACCESSIBILITY
Thermal Flare Stack Inspections by Drone
Safety: Flare stacks are often tall structures, and inspecting them traditionally requires personnel to climb ladders or use scaffolding, which can be hazardous. By using drones, inspections can be conducted remotely, eliminating the need for workers to physically access elevated and potentially dangerous areas. This significantly reduces the risk of falls, injuries, or other accidents associated with working at heights.
Accessibility: Flare stacks are typically located in industrial facilities with complex infrastructure, making certain areas difficult to access. Drones can maneuver around obstacles and provide close-up views of the flare stack from various angles. They can easily reach areas that are challenging for human inspectors, such as the top of the stack or areas hidden behind equipment or structures.
EFFICIENCY & DATA COLLECTION
Cost and Time Efficiency: Drone inspections can be completed more quickly compared to traditional methods, reducing the overall inspection time. Drones equipped with high-resolution cameras or thermal imaging sensors can capture detailed visual data and identify potential issues. The data collected can be analyzed remotely, allowing for swift assessment and decision-making. This efficiency translates into cost savings for companies by minimizing inspection downtime and reducing the labor required for traditional inspection methods.
Detailed Data Capture: Drones equipped with advanced RGB and thermal imaging technology can capture high-resolution images and videos of flare stacks. These images provide detailed information about the condition of the structure, including corrosion, cracks, or other forms of damage. Thermal imaging sensors can detect temperature variations that may indicate insulation or combustion problems. The data collected by drones enables inspectors to conduct thorough assessments and make informed decisions regarding maintenance or repairs.
DOCUMENTATION & COMPARISON
Documentation and Comparison: Drone inspections generate visual data that can be stored and used for future reference or comparison. This historical documentation allows inspectors to track changes over time, monitor the progression of issues, and assess the effectiveness of maintenance or repair interventions. It also facilitates communication and collaboration among different stakeholders, such as maintenance teams, engineers, or regulatory authorities, who can remotely review the inspection findings.
Thermal flare stack inspection by drone improves safety, accessibility, efficiency, data quality, and documentation. It enables timely detection of issues, reduces operational disruptions, and enhances the overall integrity and performance of flare stacks in industrial facilities.
Thermal Drone Inspections
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Drone Inspection Services
We pride ourselves on our ability to capture just about any drone shot. We have a lot of experience working with exceptional clients like you. Checkout some of the more common drone inspection service details for work we shoot regularly.
Principle Drone Services
- Up to 5.1 K drone video footage
- No Limit to Media (Photos or Video)
- Reshoot Free, if needed (but this is never needed)
- High resolution sensors
- Infrared inspection capability
- AI backed reporting
- Mapping specific sensors
- GNSS survey receivers
- Aerial to AutoCAD deliverables
- Site progress shots
- Live streaming 24/7 timelapse
- Mapping, earthworks and site logistics
We Get Around!
Years Strong
Happy Clients
Missions Flown